Materials & Processes

We primarily work with foam, webbing and soft materials to prepare single-use medical devices for positioning or protection.

Some examples of our materials include:

  • foam
    • laminated including velcro-fastening
    • unlaminated foam
    • PE polyethylene including LDPE and HDPE
    • PU polyurethane including ester and ether
    • EVA ethylene-vinyl acetate
  • PE, TPE, PVC plastic films
    • clear PE film, eg. surgical/ equipment drapes
    • PVC film including embossed
  • mesh (woven plastic threads) including PET
  • hook and loop, also known by the velcro, including nylon
  • webbing (strapping)
  • plastics, including injection moulded, off-the-shelf (eg. clips) and plastic sheets
  • adhesives and double edge tapes
  • labels, stickers, etc

We offer a range of processes including:

  • sewing/ stitching, computer pattern sewing and bar tacking
  • adhesives and gluing
  • die cutting
  • plastic injection moulding including tooling
  • heat sealing
  • RF/ Radio Frequency/ High Frequency welding
  • assembly, test and calibration
  • ultrasonic welding

Typical products and applications include:

  • patient positioning
  • limb stabilisation
  • wrist stabilisation
  • personal protective equipment (PPE)
  • foot pads
  • perineal pads
  • boot pads
  • leg pads
  • foam cuffs
  • flexible ribbon switch
  • foam hand grip
  • straps for ankles, body, head
  • finger traps
  • fluid barrier boots
  • surgical and equipment drapes
  • drain bags